Mesoporous networks (2-50 nm) are extensively studied owing to the various possible applications ranging from templates and support materials, controlled delivery systems for active ingredients to energy storage and super-insulation. This work investigates the supercritical CO2 drying process parameters of various sol-gel systems for producing these networks with focus on process development and optimization. Organic, inorganic and hybrid systems would be investigated. Special focus is provided on modelling the diffusion co-efficients of mesoporous networks and the influences of T, P, gel and solvent characteristics.
The integration of gel formation and solvent removal steps could significantly reduce processing time and thereby of considerable interest. Novel techniques such as supercritical spraying and CO2 assisted gelation for tailor made characteristics and performance will also be investigated in this regard. Statistical design of experiments and factor analysis would be adopted for tailoring the particle characteristics (size, density, shape, surface area).